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Railway Emergency Tool Clamp
Product Overview The Railway Emergency Tool Clamp is an all-in-one emergency repair solution that combines clamping functionality with integrated tooling for fastest-possible track restoration. This innovative system enables single-worker deployment in under 3 minutes for critical rail joint...
Features
Product Overview
The Railway Emergency Tool Clamp is an all-in-one emergency repair solution that combines clamping functionality with integrated tooling for fastest-possible track restoration. This innovative system enables single-worker deployment in under 3 minutes for critical rail joint repairs.
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7*24h
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Customized
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Smart Clamp Assembly
Auto-torquing bolts (pre-set to 350 Nm)
Laser alignment guides for perfect positioning
Color-coded wear indicators (red=replace)
RFID tagged for maintenance tracking
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Built-In Tool Components
Hydraulic rail spreader (8-ton capacity)
Rotary wire brush (battery-powered)
Digital gap gauge (0.1mm accuracy)
Magnetic bolt catcher (prevents loss)
Technical Specifications
| Parameter | Specification |
|---|---|
| Rail Compatibility | 80-175 lb/yd (UIC 60-75) |
| Clamp Weight | 16.8 kg (complete kit) |
| Installation Time | <180 seconds (trained crew) |
| Bolt System | M24 quick-release |
| Temperature Range | -40°C to +85°C |
| Maximum Speed | 50 km/h (31 mph) |
| Battery Life | 50+ installations per charge |
Deployment Protocol
Preparation Phase
Activate integrated LED work lights
Engage rail profile scanner
Confirm proper gap (4-6mm)
Clamp Installation
Position using laser guides
Engage auto-spreading function
Lock quick-release mechanism
Verify green status indicator
Post-Installation
Document repair via NFC tag
Upload photos to maintenance system
Store tools in self-diagnosing case
Our factory & quipment
FAQ
Q: What is an emergency rail clamp?
A: An emergency rail clamp is a safety device that instantly stops rail-mounted equipment (like cranes or trolleys) during malfunctions or power failures. It automatically engages when detecting overspeed, power loss, or manual activation, preventing dangerous uncontrolled movements.
Q: When should rail clamps be used?
A: Mandatory for:
Overhead cranes in human work areas
Sloped rail applications (>3° incline)
Environments with frequent power fluctuations
Critical load handling (hazardous materials)
Q: How does the clamping mechanism work?
A: Our clamps use spring-loaded, fail-safe design:
Power holds jaws open during normal operation
On activation, springs force tungsten-carbide teeth into rail
Creates 3-point contact with 4x safety factor over rated load
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