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Concrete Sleeper Railway Fastener Cast Iron Rail Shoulder

Product Overview 请替换当前内容 After years of development, on the basis of the company's high penetration express delivery network covering the country and major countries and regions around the world, we provides customers with integrated supply chain solutions through procurement, production,...

Features

 

Product Overview

请替换当前内容 After years of development, on the basis of the company's high penetration express delivery network covering the country and major countries and regions around the world, we provides customers with integrated supply chain solutions through procurement, production, circulation, sales and after-sales.

Rail Sleeper Insert

 

Technical Specifications

Parameter Standard Shoulder Heavy-Duty Shoulder Insulated Shoulder
Material Grade EN-GJS-400-18 EN-GJS-500-7 EN-GJS-400 + Nylon Inserts
Load Capacity 25kN lateral 35kN lateral 20kN lateral
Weight 3.8kg 5.2kg 4.1kg
Hardness 180-220 HB 200-240 HB 170-200 HB
Temperature Range -30°C to +80°C -40°C to +100°C -50°C to +90°C

 

Key Design Features

Precision Engineering

CNC-machined contact surfaces (±0.2mm tolerance)

Optimized rail claw geometry (12°-15° engagement angle)

Integrated fastening lugs (M24/M30 compatible)

Advanced Material Properties

Spheroidal graphite iron microstructure

18% minimum elongation at break

400MPa minimum tensile strength

Salt-spray resistant coating (1000+ hours)

Performance Enhancements

Vibration-damping ribs (reduces noise by 6-8dB)

Wear indicators (laser-etched gauges)

Anti-corrosion channels (moisture drainage)

 

 
Concrete Sleeper Preparation

Verify shoulder pocket dimensions

Clean seating surface

Apply corrosion inhibitor (zinc-rich compound)

 
Shoulder Installation

Position with alignment jig (±1mm tolerance)

Secure with temporary bracing

Torque fasteners to 300Nm (M24) or 450Nm (M30)

Verify full rail foot contact (0.1mm feeler gauge test)

 
Post-Installation Checks

Gauge measurement (1435mm ±2mm)

Shoulder deflection test (<0.5mm at 20kN)

Electrical continuity test (where applicable)

 

 

1

Fatigue Life

10 million load cycles at 25kN

2

Creep Resistance

<1mm longitudinal movement/year

3

Corrosion Rate

<0.01mm/year in C4 environments

4

Maintenance Interval

5 years standard inspection

Our Service Processes

 

Pre-sales Consultancy

1

>>

Confirmation of order

2

>>

Production

3

>>

Multi-Channel Shipping

4

>>

Confirmation of recei

5

>>

After-sale Services

6

 

 

 

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