Specialized Fastening Systems for High-Speed Rail (300+ km/h)
High-speed rail demands exceptional stability and vibration control from fastening systems.
Unique Requirements:
Higher Clip Forces: Minimum 12 kN tension to resist aerodynamic lift (vs. 8 kN for conventional rail).
Tuned Damping: Frequency-specific rail pads (e.g., 30-50 Hz range for Shinkansen).
Thermal Expansion: Systems must accommodate ±20mm rail movement.
Key Technologies:
WJ-8 Fasteners (China):
Dual-elasticity pads + shoulder-free clips for 350 km/h operation.
Vossloh 336 (Europe):
Low-height design (-15mm) reduces air turbulence.
Shinkansen Direct Fixation (Japan):
Epoxy-adhered fasteners on concrete slabs eliminate ballast.
Installation Challenges:
Laser-guided alignment required (tolerance: ±0.3mm vertical).
Pre-stressed clips need hydraulic tensioners.